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    Wolfspeed SiC Power for Automotive Applications
    Automotive

    On-Board Charger

    Wolfspeed understands the technological challenges that EVs present for engineers, especially when it comes to power and EV charging solutions.

    • Overview
    • Products
    • Reference Designs
    • Overview
    • Products
    • Reference Designs

    Ready to Support a Booming Industry

    Wolfspeed’s silicon carbide (SiC) products enable OBCs with bidirectional energy-transferring capabilities. This means automotive manufacturers can design systems that can both receive energy from the grid and give it back, helping to stabilize the electrical grids of the future, or even power an owner’s critical home systems during a power outage.

    Wolfspeed SiC Power Devices for EV On-Board Battery Charger
    Wolfspeed's 6.6 kW High Power Density Bi-Directional EV On-Board Charger Reference Design

    A Charging Problem

    While electric vehicles are becoming more commonplace, many consumers continue to have concerns about range and charging capabilities. For decades, the consumer driving experience has been powered by fossil fuels, and refueling meant a quick stop at the gas station to top off the tank. The prospect of a lengthy charging process to keep your car traveling down the road or of being limited to using a stand-alone charging station are massive deterrents.

    Enter On-Board Battery Chargers

    On-board battery chargers are the key to keeping EVs powered—they take AC current from the car owner’s home and convert it to DC power to recharge the battery. They are also often capable of harvesting kinetic energy from the vehicle itself to provide additional charge when braking. But traditional silicon has made these systems very limited in both their output, size and speed.


    Wolfspeed SiC Power Components for On-Board Battery Chargers
    On-Board Charger (OBC)

    A New Level of OBC Capability, Powered by Wolfspeed Silicon Carbide

    Traditional silicon has limitations, particularly when it comes to high-power applications like those of on-board charging systems. But Wolfspeed Silicon Carbide (SiC) is uniquely capable of handling higher voltages and currents, taking on even the most challenging of power applications.

    Up To
    30%
    Lower losses
    Up To
    50%
    Higher Power Density
    Up To
    15%
    System Cost Savings

    Wolfspeed Silicon Carbide Products Built to Support OBCs

    Product rendering of three Wolfspeed Silicon Carbide Bare Die MOSFETs.
    Bare Die Silicon Carbide MOSFETs
    Composite image of the four 650V packages used for Wolfspeed's Discrete Silicon Carbide MOSFETs
    E-Series Automotive-Qualified Silicon Carbide MOSFETs
    Composite image of the four 650V packages used for Wolfspeed's Discrete Silicon Carbide MOSFETs
    Additional Discrete Silicon Carbide MOSFETs

    Reference Designs to Accelerate Your Time to Market

    Product Shot of Wolfspeed's Reference Design of a 22kW Bi-directional High Efficiency DC/DC Converter
    22 kW Bi-Directional CLLC
    Demonstrates the application of Wolfspeed’s 1200 V C3M™ Silicon Carbide MOSFETs to create a 22 kW Bi-directional High Efficiency DC/DC Converter for EV on-board and off-board fast charging applications.
    Product Shot of Wolfspeed's Reference Design of a 22kW Bi-directional High Efficiency Active Front End (AFE) Converter
    22 kW Bi-Directional Active Front End (AFE)
    Demonstrates the application of Wolfspeed’s 1200 V C3M™ Silicon Carbide MOSFETs to create a 22 kW three phase bidirectional active front end converter with peak efficiencies of 98.5% in both PFC and inverter mode, power density of 4.6 kW/L and 45 kHz switching frequency.
    Product shot of the Texas Instruments 6.6kW Totem Pole PFC
    6.6 kW Bridgeless Totem-Pole PFC
    This reference design functions from a base of silicon carbide (SiC) MOSFETs that are driven by a C2000 microcontroller (MCU) with SiC-isolated gate drivers.
    Solid-State Relay Active Precharge
    This reference design introduces an innovative circuit topology to precharge large DC link capacitors for hybrid electric vehicles (HEV) and electric vehicles (EV).
    Product shot of Wolfspeed's Reference Design of a 6.6 kW High Frequency DC-DC Converter.
    6.6 kW High Frequency LLC
    Demonstrates Wolfspeed’s 650 V 60 mΩ E-Series Silicon Carbide MOSFETs in a 6.6 kW High Frequency DC-DC converter targeting high power density applications. This demo board can accept 380 VDC-420 VDC as an input and provide 400 VDC at the output with >96% efficiency.
    Product Shot of a Wolfspeed 6.6 kW High Power Density Bi-Directional EV On-Board Charger reference design
    6.6 kW Bi-Directional Totem-Pole PFC and CLLC, High Power Density
    Demonstrates 650 V E-Series Silicon Carbide MOSFETs to create a high power density EV on-board charger. Leverages E3M0060065D/K SiC MOSFETs in a TO-247 package to create a more cost-effective system.
    TIDM-02002 reference design
    6.6 kW Bi-Directional CLLLC
    A partnership between Texas Instruments and Wolfspeed, this CLLLC resonant DAB with bidirectional power flow capability and soft switching characteristics is an ideal candidate for EV on-board chargers.
    Wolfspeed TIDA-010054​ Power reference design
    10 kW Phase Shift DAB
    A partnership between Texas Instruments and Wolfspeed, this reference design demonstrates implementation of a single-phase dual active bridge (DAB) DC/DC converter and offers advantages like soft-switching commutations, simpler designs and high efficiency.
    Product Shot of Wolfspeed's Reference Design of a 22 kW Bi-Directional CLLC with Top-Side Cooled U2 package
    22 kW Bi-Directional CLLC with Top-Side Cooled U2 package
    Demonstrates the application of Wolfspeed’s 1200 V C3M™ Silicon Carbide MOSFETs to create a 22 kW Bi-directional High Efficiency DC/DC Converter for EV on-board and off-board fast charging applications.
    Product Shot of Wolfspeed's Reference Design of a 22 kW Bi-Directional CLLC Utilizing IMS Board
    22 kW Bi-Directional CLLC Utilizing IMS Board
    Demonstrates the application of Wolfspeed’s automotive qualified E3M 1200V SiC MOSFETs in a TO-263-7 (J2) surface mount package to create a 22 kW Bi-Directional High Efficiency DC/DC Converter based on insulated metal substrate (IMS) board for electric vehicle (EV) on-board charger (OBC) and similar applications.
    Product Shot of Wolfspeed's Reference Design of a 22kW Bi-directional High Efficiency DC/DC Converter
    22 kW Bi-Directional CLLC
    Demonstrates the application of Wolfspeed’s 1200 V C3M™ Silicon Carbide MOSFETs to create a 22 kW Bi-directional High Efficiency DC/DC Converter for EV on-board and off-board fast charging applications.
    Product Shot of Wolfspeed's Reference Design of a 22kW Bi-directional High Efficiency Active Front End (AFE) Converter
    22 kW Bi-Directional Active Front End (AFE)
    Demonstrates the application of Wolfspeed’s 1200 V C3M™ Silicon Carbide MOSFETs to create a 22 kW three phase bidirectional active front end converter with peak efficiencies of 98.5% in both PFC and inverter mode, power density of 4.6 kW/L and 45 kHz switching frequency.
    Product shot of the Texas Instruments 6.6kW Totem Pole PFC
    6.6 kW Bridgeless Totem-Pole PFC
    This reference design functions from a base of silicon carbide (SiC) MOSFETs that are driven by a C2000 microcontroller (MCU) with SiC-isolated gate drivers.
    Solid-State Relay Active Precharge
    This reference design introduces an innovative circuit topology to precharge large DC link capacitors for hybrid electric vehicles (HEV) and electric vehicles (EV).
    Product shot of Wolfspeed's Reference Design of a 6.6 kW High Frequency DC-DC Converter.
    6.6 kW High Frequency LLC
    Demonstrates Wolfspeed’s 650 V 60 mΩ E-Series Silicon Carbide MOSFETs in a 6.6 kW High Frequency DC-DC converter targeting high power density applications. This demo board can accept 380 VDC-420 VDC as an input and provide 400 VDC at the output with >96% efficiency.
    Product Shot of a Wolfspeed 6.6 kW High Power Density Bi-Directional EV On-Board Charger reference design
    6.6 kW Bi-Directional Totem-Pole PFC and CLLC, High Power Density
    Demonstrates 650 V E-Series Silicon Carbide MOSFETs to create a high power density EV on-board charger. Leverages E3M0060065D/K SiC MOSFETs in a TO-247 package to create a more cost-effective system.
    TIDM-02002 reference design
    6.6 kW Bi-Directional CLLLC
    A partnership between Texas Instruments and Wolfspeed, this CLLLC resonant DAB with bidirectional power flow capability and soft switching characteristics is an ideal candidate for EV on-board chargers.
    Wolfspeed TIDA-010054​ Power reference design
    10 kW Phase Shift DAB
    A partnership between Texas Instruments and Wolfspeed, this reference design demonstrates implementation of a single-phase dual active bridge (DAB) DC/DC converter and offers advantages like soft-switching commutations, simpler designs and high efficiency.

    Knowledge Center

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    Designing with Top Side Cooled (TSC) Silicon Carbide Power Devices 

    Improve thermal management and conserve power with Wolfspeed’s New TSC MOSFETs and Schottky diodes.
    Continue Reading  Technical Articles

    Add Miles and Years of Performance to Your Next 800-V EV Traction Inverter Platform

    Continue Reading  Blog

    Gen 4 Silicon Carbide Technology:
    Redefining Performance and Durability in High-Power Applications

    Continue Reading  White Paper

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