6.6 kW Bi-Directional Totem-Pole PFC and CLLC, High Power Density
This reference design demonstrates the application of Wolfspeed's 650V E-Series Silicon Carbide MOSFETs to create a high power density electric vehicle (EV) on-board charger (OBC). This design leverages the high frequency switching capabilities of the C3M0060065D/K Silicon Carbide MOSFETs in a TO-247 package to create a smaller; lighter and cost effective system. This reference design is offered as a comprehensive design package which can be used as a starting point for new Silicon Carbide designs.
The design accomplishes:
- Peak efficiencies of 96.5%
- Power densities of 53W/in^3 or 3KW/L
Specifications
- Universal single phase input voltage between 90V and 265V
- Output Voltage of 250V-450V DC
- 18A Output Current in charging mode
- Front End AC/DC PFC using CCM Totem-Pole Bi-Directional Topology operating at 67Khz
- Bi-Directional DC/DC CLLC resonant converter operating at 148-300KHz
- Constant Current; Constant Voltage or Constant Power Mode
- Unique integrated heatsink design removes heat from MOSFET’s; transformer and inductors
- CAN Interface




